Nnjf506e valve body pdf

Jatco jf506e atsg automatic transmission service group pdf free online the jatco 5 speed automatic transmission is known as the jf506e in the jaguar x type and land rovers freelander. Jatco jf506e, vw 09a oversized neutral control valve kit. Toyota gm tiv atf approximate capacity, complete overhaul 7. Age pneumatic control globe valves pneumatic control globe valve cv value and stroke 2.

If the valve is to be stored before installation, protect the flange mating surfaces and keep the valve body cavity dry and clear of foreign material. Solenoids are individually cleaned, inspected, calibrated, and tested. Sonnax jatconissan jf015e re0f11a valve body layout. Threaded, ansi class 250, bronze body siemens industry, inc. Zrkzrkfswing check valves do not require maintenance.

Operation manual proportional pressure valves with integrated. Multiple warehouse locations in las vegas and the east coast gets you transmission parts fast. Use mounting lugs cast on valve body as support when required. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Upper valve body, valve body disassembly bolt locations figure 3 d d d d d d a b b b b b b c c c c e g g g g g g g f e e h a750 series valve bodies a750e shown reset memory the engine control module ecm in these transmissions adapts to the conditions of the engine and transmission assemblies.

Valve body and separator plate upgrade drill out second, third, and fourth gear feed holes to the recommended size for the desired shift firmness. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Vrn pressure independent control valves and actuators 5 380003202 table 3. Once the cap is installed, it cannot be removed without damaging the cap and the valve. Please expect some delays in shipping due to the coronavirus covid19. Function swing check valve, no load springactuated swing. Chapter 7 explains desuperheaters, steam conditioning valves, and turbine bypass systems. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. Inline general purpose needle valve n series the n series of hydraulic flow control, inline needle valves meters flow in both directions or provides a reliable shut off. The control valve handbook has been a primary reference since its first printing in. The 555051sn is installed into a multitude of vehicles and there will be variations to the unit and this data.

The detailed steps below correlate to the quick guide steps. This valve is made of brass and consists of two parts. Widespread breakage is failure of solenoids which already. Check your remanufactured jf506e valve body for an oil baffle main photo.

A rubber faced, stainless steel clapper provides positive closing against an integral seat ring. Jf015e re0f11a jatco transmission parts cobra transmission. Jf011e valve body re0f10acvt2 transmission berkeley. The controller and valve together form a basic control loop. The valves are available in brass or stainless steel. Atsg blog fnr55nr5 secondary valve body variations. The measured rough in or finished wall surface is incorrect. Cl150 coefficients valve size, nps valverotation,degrees 10 20 30 40 50 60 70 80 90 cv 14 95 316 695 1200 1900 2840 3980 5120 6320 kv 82. Next adaptation and control of the automatic transmission work is held during road tests.

Provides deadend service without the need for a flange on the downstream side. The solenoids, restored by the technique of the maktrans company specialists, correspond to the performance of the original solenoids of the automatic transmission dq250 02e. This specification shall be used in conjunction with the relevant project specifications. Valve body cast aluminum poppet assembly aluminum and stainless steel pilot valve zinc, stainless steel, brass, copper, zinc plated steel seals nitrile. If the valve moves freely with the valve body off the transmission, but wont slide freely once the valve body s bolted to the transmission, suspect a warped valve body or case. Jatco jf506e transmission update handbook atsg automatic transmission service group pdf free online. V3 valves available options locking or detent type handles pneumatic or electric actuator special service seat and seal combinations panel mounted valves tandem mounted valves special threads and connections custom design valves limitproximity switches contact stauff for special requirements. The jatco jf506e, vw 09a neutral control valve controls the low clutch operating pressure in gears 1, 2 and 3. The above design cv values apply to valves with body rating ansi 150 to ansi 600.

Jf404e polo 4 speed fwd electronic control click here for detailed solenoid location chart click here for detailed. Fisher et, eat, and etr sliding stem control valves. Not enough backpressure between showerhead and diverter valve. Page 96 at83 automatic transmission valve body remove the lower valve body together with the valve body valve body assembly install valve body plate hint. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Because the valve is constantly oscillating from solenoid pressure, it commonly wears the valve bore. The 200, 400 and 460 are multipurpose valves, plumb n. Jatco jf506e mazda 5f31j fwd 5 speed d c e b a reduction planetary servo assembly filter differential bell housing pump assembly input shaft case valve body accumulators internal wiring harness valve body cover manual linkage assembly external wiring harness solenoid locationsnames are different between manufacturers 6. We are closely monitoring all updates and taking precautions.

This needle valve flow control is used in air and oil applications and has standard and fine metering options. But at the same time the box has lost in reliability indicators. The valve body well be using came from a 2009 subaru tribeca. None of the individual parts with design body assembly c can be interchanged with design bodies a and b. Toyotalexus a750ef, a760efh, a761e, a960ef, ab60ef. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and. All replaced parts used are 100% oe or oe quality replacement. All three valve designs have single ports, balanced valve plugs, and cage guiding. Bolt the valve body minus the valve assembly to the case and torque it down. Either the hot or cold side is not fully pressurized.

Shift kit transmission valve body kits transgo shift kit. At the end of testing, the restored solenoid is installed in the valve body. Chapter 8 details typical control valve installation and maintenance. Onepiece unibody construction of ductile cast iron designed to accommodate ansi 125. Valve body repair audi a3 q3 tt vw passat golf skoda. I fitted one to my now rip 80 and the gearbox from that. If the oil baffle is not present reuse the oil baffle from the original valve body. A 3way, 3position valve with a hold position can be had by using a standard 4way valve and plugging one cylinder port.

If valve body inspection is normal, replace the shift solenoid indicated by the dtc. V5 table of contents j series electric zone valves threeway spring return, onoff control. When a valve is ordered with the tamper resistant option, it will be preset at the factory, and the cap will be included in a separate plastic bag to allow for fine tuning at the customer site. Chapter 5 is a comprehensive guide to selecting the best control valve for an application. A similar valve body will bolt to a gm, volvo, saturn, nissan, saab, opel or renault. Gate valve cast iron, fire protection, 300350 psi wwp f697o.

Control valve valve body flow type valve size max flow rate actuator fail position accessories. Typical applications include control of hot or chilled water, 50% waterglycol solutions, or steam. Valve sizes from 2 to 12 are rated at 200 psig wog service and valve sizes from 14 to 30 are rated at 150 psig wog service. Installation instructions pressure balancing valve valve body no. Aw 0372l valve body casting aisin 0371l 0370 goodused a42dl43dl44dl45dl lock up, no solenoids no brown checkball in corner of vb plate. Inline general purpose needle valve n series product. A518 a618 transmission full valve body repair kit 19981999. Hipco valve normally open maintenance instructions. Get u341e transmission valve body manual pdf file for free from our online library pdf file. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. A442f extreme valve body install change over land cruiser. Jf015e valve body re0f11acvt7 valve body for nissan. Automatic transmission component parts removal at21 c remove the od planetary gear, direct clutch and one way clutch assembly, c using a screwdriver, remove the snap ring. Type lhk 33 g 11 230 for singlesided load direction, see section 2.

Description the flowrite 599 series twoway valve bodies, ansi 250, work with a flowrite series actuator with a 34inch 20 mm stroke. Spring installs into the case, followed by the thermal. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. Every valve is factory tested to be leaktight at 1100 psi. Wear in this bore can result in loss of control in the low clutch circuit, causing delayed forward and slipping in any of these low. The naffco 65360 valve model is used with cylinders of 190, 300, 430 and 590 lb capacity. A highpressure resilientseated butterfly valve featuring. In a needle valve a tapered stem protrudes into an orfice, allowing adjustment or shut off of flow, in either direction. These units also appear in 2009on subaru legacy and outback models with 5. Aidco model 265 valve body and governor test stand performs with exceptional accuracy. Contoured cv values 14 valve size unbalanced table 2.

Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. Cobra transmission is designated as an essential business by florida and thus open and shipping product. V221 j series electric zone valves for assembly in the. Oct 26, 2008 at these flags per say, the test or inspection, frequently points to the valve body, as it accounts for the majority of the transmissions issues. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Flowrite 599 series, 2way valves, 12 to 2inch, threaded. If any of the tfp switches arent at the specified value, test the. Tci auto 121900 tci transbrake valve body kits compare valve body, transbrake, full manual, reverse pattern, chrysler, torqueflite, a904, 727, each. Catalog12 typicalfd valvestylemodifiervalues page11. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. Pneumatic valves 3 accessories accessory valves 100 series 3way n. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Get a readytoinstall jatco jf506e transmission valve body shipped right to your door.

Just remove 4 bolts, and you can change the actuator on any unibody valve without. For water service the valve body is constructed of cast bronze, uses a bronze spindle, a nyekoted cap, and the stem is equipped with an oring. Valve tag numbers and technical descriptions are included in appendices 1 to 5. Automatic transmission valve bodies torqueflite a904.

If the initial pressure is higher than the entrance pressure, the valve closes and is sealed by the oring2 pos. Each unit is comprised of a rotary actuator and linkage assembly coupled to the valve body that offers, high pressure differen. Basic test procedures isolate no reverse on a jatco jf506e. Tighten the packing gland to the appropriate torque for the valve. Concentric rubber lined butterfly valve 2 piece split body ptfe lined butterfly valve double eccentric high performance butterfly valve triple eccentric high performance butterfly valve dual plate check valve engineering data 04 12 14 17 20 22 valve configurations scale drawing to actual size application this catalog remains the property of ms.

Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online. Fisher et, eat, and etr slidingstem control valves fisher et, eat, and etr generalpurpose control valves figures 1, 2, and 3 are used for throttling or onoff control of a wide variety of liquids and gases. Installation instructions pressure balancing valve as used.

Extended neck design for ample application of insulation. Sonnax 12289203k volkswagen 09a jf506e oversized pressure regulator valve kit. The overall seal heights on these vary depending on application. Vrn2abpa only compatible with valves 114 or smaller. Remanufactured jf011e valve body for nissan, dodge, jeep and mitsubishi cvt. Figure 410a brass body ball valves, 2 pc full port 600 wog figure 411a brass body ball valves, 2 pc full port 600 wog figure 415 brass body ball valve, 2 pc full port 600 wog. A wide variety of operating conditions are created by combining. A control valve may be defined as a valve with a powered actuator that responds to an external signal. If you receive a remanufactured valve body that includes an oil baffle and also have one on the original return it with your core.

A valve body is the complete assembly to include components that may be in a valve body kit. Type lhk 33 g 21 320320 for alternating load directions like example. This series was designed to meet the stringent requirements of industrial applications, water treatment, distribution systems, fire protection, heating and plumbing systems, oem, and wherever. Do not remove collar bushing with valve under pressure. The control valve is seldom full open or closed but in an intermediate position controlling the flow of fluid through the valve.

Jatco jf506e atsg automatic transmission service group. The valve body side of design a and b are the same even though the solenoid connector may be black with a and green with b the solenoid is still the same. Zf suggests this be replaced on every valve body rr. Fisher v500 rotary globe control valve emerson electric. Rebuilt jf506e 09a transmission valve body jaguarland. The model 202 swing check valve is made in 4 pipe size. A b c nbr seals fkm seals epr seals valve size valve type port size model fluid argon helium kinematic viscosity 40 to 100 mm2s carbon dioxide co 2 0. Cage guided cv values 114 valve size balanced connection size. Sonnax transmission parts for jatco jf506e applications. Chapter 6 addresses the selection and use of special control valves. Make sure you are using the latest design for your application. Pneumatic valves and motion control ingersoll rand.